Differential mobile base

TIAGo’s mobile base is provided with a differential drive mechanism and contains an onboard computer, batteries, power connector, one laser range-finder, three rear sonars, a user panel, a service panel and two WiFi networks to ensure wireless connectivity. Furthermore, the version of TIAGo with a docking station has a charging plate on the front

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Figure: Mobile base front view

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Figure: Mobile base rear view

Robot’s main specifications

Dimensions

Height

30 cm

Diameter

54 cm

Weight

40 kg

Base footprint

Ø 54 cm

Mobile base

Drive system

Differential

Max speed

1 m/s

Payload

100 kg

Electric characteristics

Battery

36 V, 20 Ah

Features of the differential mobile base

Onboard computer

The specifications of TIAGo’s onboard computer depends on the configuration options you have ordered. The different possibilities are shown in table below:

Onboard computer main specification

Component

Description

CPU

Intel i5 / i7

RAM

8 / 16 GB

Hard disk

250 / 500 GB SSD

Wi-Fi

802.11 a/b/g/n/ac

Bluetooth

Smart 4.0 Smart Ready

Battery

The specifications of the battery supplied with TIAGo are shown in table:

Battery specifications

Type

Li-Ion

V_nominal

36.0 V

V_max

42.0 V

V_cutoff

30.0 V

Nominal capacity

20 Ah

Nominal energy

720 Wh

Max. continuous discharge current

20 A

Pulse discharge current

60 A

Max. charging current

15 A

Charging method

CC/CV

Weight

7.5 kg

TIAGo can be equipped with two batteries. In this case, the total Nominal capacity is 1440 Wh.

Power connector

TIAGo must be charged only with suplied charger. To insert the charger connector, open the lid located on the rear part.

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Figure: Charging connector entry

Connection Insert charging connector with metal lock facing up, push it until you hear a ‘click’.

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Figure: Charger connector insertion procedure

Disconnection Once charge is completed, connector can be removed. In order to do so, press metal lock and pull firmly the connector (see the figure below).

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Figure: Charger connector removal procedure

Laser range-finder

The specifications of the laser on the front part of the mobile base depend on the configuration options you have ordered. The lasers supported are shown in table:

Lasers range-finder specifications

Manufacturer

Hokuyo

Model

URG-04LX-UG01

Range

0.02 - 5.6 m

Frequency

10 Hz

Field of view

180 degrees

Step angle:

0.36 degrees

Lasers range-finder specifications

Manufacturer

SICK

Model

TIM561-2050101

Range

0.05 - 10 m

Frequency

15 Hz

Field of view

180 degrees

Step angle:

0.33 degrees

Lasers range-finder specifications

Manufacturer

SICK

Model

TIM571-2050101

Range

0.05 - 25 m

Frequency

15 Hz

Field of view

180 degrees

Step angle:

0.33 degrees

Sonars

The rear part of the mobile base has three ultrasound sensors, here referred to as sonars. One is centered and the other two are placed at 30º on the left and right. See table for the sonar’s specifications

Sonar’s specifications

Manufacturer

Devantech

Model

SFR05

Frequency

40 kHz

Measure distance

0.03 - 1 m

IMU

The Inertial Measurement Unit is mounted at the center of the mobile base and may be used to monitor inertial forces and attitude. The specifications are presented in the table:

IMU’s main specifications

Manufacturer

InvenSense

Model

MPU-6050

Gyroscope

3-axis

Accelerometer

3-axis

User panel

The user panel is on the top, rear part of TIAGo mobile base. It provides the buttons to power up and shutdown the robot, and a screen to give visual feedback on the robot’s status. All the specific elements of the user panel are shown in the figure below and the description of each element is presented in teh table:

../../_images/tiago_user_panel.svg

Figure: User panel with and without a key lock

User Panel description

Number

Name / Short description

1

Emergency stop

2

Key lock / Electric switch

3

Information panel

4

On / Off button

Electric switch The electric switch is the main power control switch. Before turning TIAGo ON make sure first that this switch is ON, i.e. its red light indicator is ON. On the other hand, when TIAGo is not going to be used for a long period, please press the switch so that its red light indicator turns OFF. Note that this switch should not be turned OFF before using the On/Off button to turn OFF the onboard computer of the robot. Turning OFF this switch will cut instantaneously the power supply to all the robot components, including the onboard computer. Do not use this switch as emergency stop. For the emergency stop please refer to the next section.

Key lock

This is the main power control switch. When the robot is not going to be used for a long period of time, please turn off the power by selecting OFF position (Figure: Electric key positions).

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Figure: Electric key positions

Emergency stop When pushed, motors are stopped and disconnected. Green indicator will blink fast in order to notify the emergency state.

To start the normal behaviour again, a two step validation must be executed: emergency button must be released rotating clockwise, and then On/On button must be pressed for 1 second. The green light will change to fixed state.

Information display 320x240 Color TFT display that shows battery level on the top-right corner.

On / Off button Standby control button. It is a push button with a green light to indicate the current system status.

Green light indicator possible modes

Light

State

Name / Short description

Off

Fixed

Standby

On

Fixed

Running

On

Slow-Blink

System in process of shutdown

On

Fast-Blink

Emergency state

After main power is connected, i.e. electric switch is ON (see Figure: User Panel), user must press this button during 1 second in order to start the TIAGo.

To set again the system in standby mode when is running, press again the button. The green light will blink slowly during shut down procedure and light-off when standby mode reached.

Service panel

It is possible to access the service panel by removing the cover behind the laser (see Figure: Service panel).

This service panel gives access to video, usb and on/off button of the robot’s computer. It can be used for reinstallation or debug purposes.

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Figure: Service panel

Service panel description

Number

Name / Short description

1

USB 3.0

2

On/Off button computer

3

HDMI (not in TIAGo Lite)

Expansion Panel

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Figure: Expansion panel (this may be subject of small variations depending on version)

Expansion panel description

Number

Name / Short description

1

USB 2.0

2

USB 2.0

3

USB 2.0

4

Speaker

5

Power expansion

6

Communications expansion

7

GPIOs

8

USB 3.0

9

USB 3.0

10

USB 3.0

11

GbE port

12

GbE port / External port

To access the expansion panel the front part of the top metal cover should be removed, as shown in the figure below.

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Figure: Accessing the expansion panel

Speaker connector

This expansion connector provides amplified audio output of RIGHT audio channel. Output power is 8 W max, output impedance is 8 Ohm. It is recommended to use external speaker of 8 Ohm impedance with rated power of 10 W minimum.

Connector type Molex 43020-0200, mating part is Molex 43025-0200.

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Figure: Speaker connector pinout

Speaker connector pin description

Pin

Name / Short description

1

8 Ohm, 8 W audio output, negative pin

2

8 Ohm, 8 W audio output, positive pin

Power expansion connector

This expansion connector provides access to the battery and provide up to 360 W. Battery voltage can vary depending on actual State Of Charge in the range of 30V to 42V.

It is recommended to use the all 3 battery output pins in parallel to divide current between them. The maximum current that can be provided through these battery pins is 10 A in total, approximately.

Connector type Molex 39012101, mating part is Molex 39012100.

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Figure: Power expansion connector pinout

Communications expansion connector

This expansion connector provides access to internal communication buses of the robot. There are 2 CAN buses for motors and actuators and a propietary bus for sensors. Only the CAN buses are available to the user. CAN bus speed is 1Mbit/s.

Connector type Molex 43020-1400, mating part is Molex 43025-1400.

../../_images/Ex7_Molex_43020-1400.png

Figure: Communication expansion connector pinout

Communication expansion pin description

Number

Name / Short description

1

CANL of LEFT bus

2

Shield of LEFT bus

3

CANH of LEFT bus

4

reserved

5

reserved

6

reserved

7

n.c.

8

CANL of RIGHT bus

9

Shield of RIGHT bus

10

CANH of RIGHT bus

11

n.c.

12

n.c.

13

n.c.

14

n.c.

GPIOs

This expansion connector provides access to General Purpose Input (GPI) and Output (GPO) pins.

Connector type Molex 43020-1600, mating part is Molex 43025-1600.

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Figure: GPIOs connector pinout

GPIOs connector pin description

Number

Name / Short description

1

2

3

4

+5V

5

GPO 0 (5V TTL level)

6

GPO 1 (5V TTL level)

7

GPO 2 (5V TTL level)

8

GPO 3 (5V TTL level)

9

10

11

12

GND

13

GPI 0 (5V TTL level)

14

GPI 1 (5V TTL level)

15

GPI 2 (5V TTL level)

16

GPI 3 (5V TTL level)

General purpose outputs are referenced to pin 12 GND and by default are set to low level. On the other hand, general purpose inputs must be set using pin 4 +5V for high level and pin 12 GND for low level, and have an internal default pull-up.

Expansion Plate

The metal plate on the top of the TIAGo Base could be use for mounting additional componets. The thread distances are shown in Figure: Expansion plate for integration of upper body that will appear in the Electrical parts and components section and the screws to use are M4 type.

Connectivity

TIAGo is equipped with a dual band Wireless 802.11b/g/n/ac interface, plus bluetooth 4.0 and a WiFi antenna. When the WiFi interface is configured as access point, it has a 802.11g interface.

There are two Gigabit Ethernet ports, ports 2 and 3 in the expansion panel figure, that can be used to connect to the robot’s internal network. For this network, the IP address range 10.68.0.0/24 has been reserved.

Caution

The IP addresses used in the building network MUST not use this range because it can interfere with the robot’s services.

Electrical parts and components

Neither TIAGo Base nor any of its electrical components and mechanical parts are connected to an external ground. The chassis and all electromechanical components of the robot are physically isolated from the environment ground with the isolated rubber under its feet. To avoid any damage in the electromechanical part of TIAGo Base don’t touch any metallic parts directly to avoid discharges.

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Figure: Expansion plate for integration of upper body

Electrical power supply and connectors

The power source supplied with TIAGo Base is compliant with the directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment 2002/95/EC (RoHS) and compliant with the requirements of the applicable EC directives, according to the manufacturer. The power source is connected to the environment ground, whenever the supplied wire is used (Phase-Neutral-Earth).